Wire harness EMI shielding stops electromagnetic interference right in its tracks. This is done for automotive electronics through certain kinds of conductive barriers. They block off electromagnetic waves you don’t want or need. Our EMI cable assemblies blend braided shield wire, metal mesh, and foil configurations.
Braided sleeving looks after sensitive electronic components from electromagnetic interference that causes signal degradation and equipment malfunction. Modern automotive wire systems require specialized cable shielding to maintain signal integrity while meeting EMC standards.
Automotive systems require wire mesh shielding to prevent radio frequency interference between engine control units and safety systems. Electric vehicle high-voltage systems generate strong magnetic field interference without proper shielding components. Our automotive solutions meet IATF 16949 standards with high-temperature resistance up to 125 °C.
Aerospace applications demand tubular expandable braided cable sleeving that withstands extreme conditions while maintaining signal integrity. Military electronics require 80+ dB effectiveness across broad frequency ranges to prevent field interference. Our materials are tested for vibration and temperature extremes.
Medical devices need flexible EMI shielding to prevent interference from disrupting patient monitoring and diagnostic systems. Laboratory environments require specialized sleeve protection to maintain measurement accuracy between sensitive instruments.
Effective interference protection depends on selecting optimal materials and configurations for specific frequency ranges. Our engineering team integrates multiple technologies including metal braid, foil barriers, and conductive coatings to achieve maximum electromagnetic protection. Each solution undergoes rigorous testing to verify performance before production.
Tin-plated copper wire mesh provides excellent conductivity with superior flexibility for dynamic applications requiring abrasion resistance. Our braided configurations offer corrosion resistance in harsh environments while maintaining low electrical resistance for effective grounding. Industry tests show 70+ dB attenuation when proper grounding and terminations are used.
Polyester and nylon foil barriers deliver nearly 100% coverage with minimal weight penalty for portable applications. Aluminum barriers reflect electromagnetic waves effectively, while drain wires ensure proper electrical continuity. Our foil configurations provide 60+ dB attenuation from 10 MHz to 18 GHz.
Adhesive-backed conductive coatings create seamless barriers on complex geometries where traditional shields cannot conform. Spray-applied coatings provide uniform protection while reducing manufacturing complexity. Our coating solutions achieve 40+ dB effectiveness with excellent adhesion to different materials including plastics.
Multi-functional composites combine EMI shielding materials with heat reflection for engine compartment applications. Ferrite-loaded materials provide specialized magnetic attenuation for low-frequency sources while maintaining flexibility. Our composites deliver dual protection with temperature ratings exceeding 150 °C.
Our capabilities encompass design, manufacturing, and testing services for turnkey solutions. Integrated facilities across China, the Philippines, and Thailand provide scalable production with consistent quality standards. Every assembly undergoes comprehensive testing to verify effectiveness, integrity, and environmental performance.
Our team performs EMC analysis to determine optimal configurations based on frequency ranges and environmental requirements. Wire harness EMI shielding services include material selection, grounding strategy, and termination methods that maximize effectiveness while maintaining flexibility and cost efficiency.
Production capabilities include automated processing with precision cutting and termination at rates exceeding 10,000 pieces per hour. Manufacturing equipment integrates shield application with harness assembly. Shielding and harness integration is performed in streamlined processes to ensure consistency and reduce manual handling errors.
Global sourcing provides access to specialized materials including plated copper mesh, stainless steel braids, and conductive elastomers from certified suppliers. Incoming inspection verifies effectiveness, mechanical properties, and environmental resistance before production use.
We provide integrated solutions from electromagnetic compatibility analysis through high-volume production with single-point accountability. Our unified approach eliminates coordination challenges while reducing project timelines and costs for streamlined communication and consistent quality.
Our engineering team specializes in automotive powertrain requirements, electric vehicle systems, and industrial automation with a deep understanding of EMC compliance. Automotive-focused expertise includes IATF 16949 quality systems and customer-specific requirements for major OEM programs.
We source specialized materials from certified global suppliers, including high-performance coatings and precision-manufactured components. Manufacturing facilities provide cost-effective production with consistent quality standards and flexible capacity allocation for complex requirements.
Every assembly undergoes comprehensive quality verification including effectiveness testing, mechanical evaluation, and environmental validation before shipment. Statistical process control systems monitor critical parameters with real-time feedback and corrective action protocols.
We deliver prototype solutions within 2–3 weeks for rapid validation and production assemblies within 4–5 weeks for standard configurations. Project management systems provide real-time status updates and proactive communication to ensure on-time delivery.
Our support team includes specialists, manufacturing engineers, and quality experts available throughout the production, and post-delivery phases. Technical consultation includes compatibility troubleshooting and application-specific guidance.
We analyze your environment, frequency ranges, and interference sources to determine optimal requirements for your application. Our team reviews your electrical schematics and environmental conditions to develop comprehensive strategies with detailed analysis reports and design recommendations.
Our engineers select optimal materials including copper mesh, metallized foils, and conductive coatings based on frequency response and environmental requirements. Global sourcing networks provide access to specialized materials from certified suppliers with quality certifications.
We manufacture assemblies using automated equipment including precision processing machines and termination tools with capacity exceeding 10,000 pieces per hour. Manufacturing processes integrate shield application with assembly in single-pass operations for consistent quality.
Every completed assembly undergoes comprehensive testing including effectiveness measurement, electrical continuity verification, and mechanical evaluation using calibrated equipment. Testing protocols have detailed documentation and statistical analysis.
We package and ship assemblies using protective materials and handling procedures that prevent damage during transportation. Final inspection includes visual examination, electrical testing, and packaging verification with complete quality documentation.
Every completed assembly undergoes comprehensive testing including effectiveness measurement, electrical continuity verification, and mechanical evaluation using calibrated equipment. Testing protocols have detailed documentation and statistical analysis.
We package and ship assemblies using protective materials and handling procedures that prevent damage during transportation. Final inspection includes visual examination, electrical testing, and packaging verification with complete quality documentation.
We craft each product to ensure reliability, security, durability, and optimal performance.
Cloom Tech’s shielding expertise solves automotive ECU interference problems that other suppliers can’t resolve. Our integrated approach delivers effectiveness with no design compromises.
We sincerely appreciate the professionalism you’ve demonstrated. Your effort to thoroughly understand the project lays a solid foundation for a successful collaboration.
We are excited about the possibility of working together on future projects and are confident that this collaboration will continue to thrive. Thank you for your hard work and dedication!
Thank you for sharing such thoughtful and detailed questions. Your meticulous approach and depth of inquiry reflect your genuine commitment to achieving a high-quality outcome.
By asking the right questions and paying close attention to every detail, you’ve demonstrated a level of professionalism and care that sets you apart. We look forward to continuing this collaboration and are confident in the quality of results you will bring.
Everything arrived in perfect condition, surpassing our expectations in both quality and service. Cloom Tech’s dedication to excellence made this project a great success.
Your professionalism and hard work were outstanding, and we’re excited to partner with you again on future projects with complete confidence and trust.
Thank you for delivering our custom wiring harnesses on time and meeting all our quality expectations. The shipment was prompt, and every item passed inspection perfectly.
Your dedication to detail and excellence truly sets you apart as a trusted partner. We’re excited to continue working together on future projects!
I received the shipment of cable assembly and wanted to take a moment to thank you and your amazing team.
The quality of the work is fantastic, and I’m genuinely impressed. Well done to everyone involved! Your dedication and attention to detail are truly appreciated. I look forward to continuing our collaboration.
FAQ’s
We procure materials and perform assembly strictly according to the customer’s drawings and specifications. As a manufacturer, we are responsible for sourcing and assembly and closely follow the client’s requirements and drawings.
Our ground straps include knit mesh configurations, metal wire assemblies, and connector gaskets designed for circuit board grounding applications with low electrical resistance. We provide custom strap lengths, terminal configurations, and mounting hardware for various enclosure types. These solutions ensure proper ESD protection and electromagnetic compatibility for sensitive electronic components.
Our RFI protection solutions include specialized materials and configurations designed to attenuate electric fields and electrostatic interference in high-performance applications. We provide tubular, braided, and composite configurations.
Our automated manufacturing systems provide production capacity exceeding 10,000 pieces per hour for high-volume applications with consistent quality standards across multiple facility locations. Production planning systems optimize material utilization, minimize changeover times, and provide flexible scheduling to meet varying demand requirements for large production programs.
At Cloom Tech, we deliver comprehensive solutions that protect your electronic systems from electromagnetic interference while meeting stringent industry standards. Our integrated design-to-manufacturing approach ensures optimal effectiveness, cost efficiency, and reliable performance for automotive, aerospace, and industrial applications.
